Add configurable production machine constraints

This commit is contained in:
2026-09-26 10:47:53 +02:00
parent e6a7d4da72
commit 3e13d24405
12 changed files with 904 additions and 3 deletions
+25 -3
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@@ -107,6 +107,7 @@ Implemented routes:
| `/api/calculations/roll` | `POST` | Basic Auth | Resolves, validates, and executes a direct roll-diameter request. |
| `/api/calculations/roll/modify` | `POST` | Basic Auth | Applies explicit changes to structured calculation state and recalculates. |
| `/api/calculations/transport` | `POST` | Basic Auth | Executes the shared transport-capacity analysis. |
| `/api/calculations/production-feasibility` | `POST` | Basic Auth | Checks configured production-machine constraints. |
| `/api/reports/roll-calculation.pdf` | `POST` | Basic Auth | Recalculates a request authoritatively and returns a one-page PDF. |
| `/api/conversations` | `POST` | Basic Auth | Creates an in-memory conversation session. |
| `/api/conversations/<id>/messages` | `POST` | Basic Auth | Interprets one utterance and executes the deterministic workflow. |
@@ -119,11 +120,11 @@ Authentication is implemented with `Flask-HTTPAuth`. The current code checks `BE
`mcp_server.py` provides a local stdio-only Model Context Protocol server. It is
a thin adapter over the same domain services used by Flask: article lookup,
direct roll calculation, product-length calculation, material-weight calculation,
and transport analysis.
transport analysis, and configured production-machine feasibility.
The available PoC tools are `get_article`, `search_articles`,
`calculate_material_weight`, `calculate_product_length`,
`calculate_roll_diameter`, and
`analyze_transport_capacity`.
`calculate_roll_diameter`, `analyze_transport_capacity`, `get_machine`, and
`check_production_feasibility`.
Install the pinned dependencies, including `mcp==1.26.0`, in the existing
environment, then start it with:
@@ -165,6 +166,16 @@ Tool calling semantics:
`transport_roll_inputs` unchanged. The supplied `roll_weight_kg` is passed
through unchanged. Callers may use a canonical `transport_preset` or provide
custom transport dimensions and `max_weight_kg`.
- `get_machine` resolves a configured machine by stable ID, display name, or
configured alias. Locations are descriptive metadata only.
- `check_production_feasibility` evaluates all configured independent machine
limits deterministically. Its V1 weight is material-only: it never estimates
core, packaging, or gross weight. Callers pass `average_diameter_mm` and
`maximum_diameter_mm` from `calculate_roll_diameter`; a nominal fit with a
maximum-diameter exceedance is `feasible_with_warnings`, while a nominal
exceedance is `not_feasible`. Missing configured roll inputs produce
`needs_clarification`; line speed is retained in configuration but outside
the initial roll-feasibility scope.
Generate a password hash or user entry with:
@@ -516,6 +527,17 @@ Primary product/article dataset used by the active calculator UI.
JSON configuration for forklift/heavy-roll rules. The active template also contains an inline `window.APP_CONFIG`, so developers should verify which config source is authoritative before changing rule behavior.
### `config/machines.yaml`
Runtime configuration for production-machine constraints, loaded with
`yaml.safe_load` and strict schema validation by `machine_constraints.py`.
It has `schema_version: 1`, stable IDs, names, aliases, locations, and explicit
unit-bearing constraint keys. `null` line-speed constraints mean unknown/not
configured; they do not mean zero or unlimited capability. The CSV in
`data/source/LineLimitations_RollCalc.csv` remains the source/reference
document. The browser currently has no production-machine control; the shared
Flask API and MCP tools expose the capability for later UI work.
### `access_log.json`
JSON audit log written by `app.py`.
+14
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@@ -20,6 +20,7 @@ from flask_httpauth import HTTPBasicAuth
from werkzeug.security import check_password_hash
from core_presets import CORE_PRESETS
from machine_constraints import check_production_feasibility
from conversation_service import (
ConversationNotFoundError,
ConversationReportNotFoundError,
@@ -264,6 +265,19 @@ def create_transport_calculation():
return jsonify(result), 200
@app.route("/api/calculations/production-feasibility", methods=["POST"])
@auth.login_required
def create_production_feasibility_calculation():
"""Check configured production-machine constraints through the shared domain."""
result = check_production_feasibility(request.get_json(silent=True))
log_access(
auth.current_user(),
"/api/calculations/production-feasibility",
"POST",
)
return jsonify(result), 200
def _create_pdf(calculation_request):
result = calculate_roll(calculation_request, build_info=BUILD_INFO)
report = report_from_calculation_result(result)
+153
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@@ -0,0 +1,153 @@
schema_version: 1
machines:
- id: bento_1
name: Bento 1
aliases: [Bento1, B1]
location: Espelkamp (Germany)
constraints:
roll_weight_kg: {maximum: 2500}
roll_diameter_mm: {minimum: 300, maximum: 876}
allowed_core_diameters_mm: [150, 168, 170, 200, 235]
product_width_m: {minimum: 4.7, maximum: 5.0}
line_speed_m_per_min: {minimum: 0.9, maximum: 6.0}
- id: bento_2
name: Bento 2
aliases: [Bento2, B2]
location: Selangor (Malaysia)
constraints:
roll_weight_kg: {maximum: 2500}
roll_diameter_mm: {minimum: 250, maximum: 1000}
allowed_core_diameters_mm: [150, 168, 170, 200, 235]
product_width_m: {minimum: 4.7, maximum: 5.0}
line_speed_m_per_min: {minimum: 0.9, maximum: 6.0}
- id: k1
name: K1
aliases: [K 1]
location: Selangor (Malaysia)
constraints:
roll_weight_kg: {maximum: 800}
roll_diameter_mm: {minimum: 200, maximum: 1100}
allowed_core_diameters_mm: [130, 133, 150, 168, 170]
product_width_m: {minimum: 4.0, maximum: 6.1}
line_speed_m_per_min: {minimum: 1.0, maximum: 20.0}
- id: k_3_4
name: K3/4
aliases: [K 34, K 3/4]
location: Espelkamp (Germany)
constraints:
roll_weight_kg: {maximum: 800}
roll_diameter_mm: {minimum: 200, maximum: 1100}
allowed_core_diameters_mm: [130, 133, 150, 168, 170]
product_width_m: {minimum: 4.0, maximum: 6.1}
line_speed_m_per_min: {minimum: 1.0, maximum: 15.0}
- id: k5
name: K5
aliases: [K 5]
location: Adorf (Germany)
constraints:
roll_weight_kg: {maximum: 800}
roll_diameter_mm: {minimum: 200, maximum: 1200}
allowed_core_diameters_mm: [130, 133, 150, 168, 170]
product_width_m: {minimum: 4.0, maximum: 6.1}
line_speed_m_per_min: {minimum: 1.0, maximum: 20.0}
- id: k6
name: K6
aliases: [K 6]
location: Selangor (Malaysia)
constraints:
roll_weight_kg: {maximum: 800}
roll_diameter_mm: {minimum: 200, maximum: 1100}
allowed_core_diameters_mm: [130, 133, 150, 168, 170]
product_width_m: {minimum: 4.0, maximum: 6.1}
line_speed_m_per_min: {minimum: 1.0, maximum: 20.0}
- id: k7
name: K7
aliases: [K 7]
location: Espelkamp (Germany)
constraints:
roll_weight_kg: {maximum: 700}
roll_diameter_mm: {minimum: 300, maximum: 1100}
allowed_core_diameters_mm: [130, 133, 150, 168, 170]
product_width_m: {minimum: 4.0, maximum: 6.1}
line_speed_m_per_min: {minimum: 0.6, maximum: 40.0}
- id: e1
name: E1
aliases: [E 1]
location: Espelkamp (Germany)
constraints:
roll_weight_kg: {maximum: 2500}
roll_diameter_mm: {minimum: 200, maximum: 1000}
allowed_core_diameters_mm: [150, 168, 170]
product_width_m: {minimum: 7.5, maximum: 7.5}
line_speed_m_per_min: {minimum: 0.6, maximum: 10.0}
- id: e4
name: E4
aliases: [E 4]
location: Espelkamp (Germany)
constraints:
roll_weight_kg: {maximum: 2000}
roll_diameter_mm: {minimum: 200, maximum: 900}
allowed_core_diameters_mm: [150, 168, 170]
product_width_m: {minimum: 5.1, maximum: 5.1}
line_speed_m_per_min: {minimum: 0.5, maximum: 10.0}
- id: gitter_1
name: Gitter 1
aliases: [G1, G 1]
location: Adorf (Germany)
constraints:
roll_weight_kg: {maximum: 400}
roll_diameter_mm: {minimum: 200, maximum: 600}
allowed_core_diameters_mm: [140]
product_width_m: {minimum: 4.0, maximum: 4.75}
line_speed_m_per_min: null
- id: gitter_2
name: Gitter 2
aliases: [G2, G 2]
location: Adorf (Germany)
constraints:
roll_weight_kg: {maximum: 400}
roll_diameter_mm: {minimum: 200, maximum: 600}
allowed_core_diameters_mm: [140]
product_width_m: {minimum: 4.0, maximum: 4.75}
line_speed_m_per_min: null
- id: gitter_3
name: Gitter 3
aliases: [G3, G 3]
location: Adorf (Germany)
constraints:
roll_weight_kg: {maximum: 400}
roll_diameter_mm: {minimum: 200, maximum: 600}
allowed_core_diameters_mm: [140]
product_width_m: {minimum: 4.0, maximum: 4.75}
line_speed_m_per_min: null
- id: gitter_4
name: Gitter 4
aliases: [G4, G 4]
location: Adorf (Germany)
constraints:
roll_weight_kg: {maximum: 400}
roll_diameter_mm: {minimum: 200, maximum: 600}
allowed_core_diameters_mm: [140]
product_width_m: {minimum: 4.0, maximum: 4.75}
line_speed_m_per_min: null
- id: secudrain_1_2
name: Secudrain 1/2
aliases: [Sec 1/2, Secudrain 12, Sec 12]
location: Adorf (Germany)
constraints:
roll_weight_kg: {maximum: 400}
roll_diameter_mm: {minimum: 200, maximum: 800}
allowed_core_diameters_mm: [120]
product_width_m: {minimum: 2.0, maximum: 4.0}
line_speed_m_per_min: null
- id: secudrain_3
name: Secudrain 3
aliases: [Sec 3]
location: Adorf (Germany)
constraints:
roll_weight_kg: {maximum: 400}
roll_diameter_mm: {minimum: 200, maximum: 800}
allowed_core_diameters_mm: [120]
product_width_m: {minimum: 1.8, maximum: 2.1}
line_speed_m_per_min: null
+16
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@@ -0,0 +1,16 @@
Production line;Aliasses;Max. Rollweight [kg];Max Rolldiameter [mm];Min Rolldiameter [mm];allowed core diameters [mm];Max linespeed [m/min];Min linespeed [m/min];max. Product Width;min. Product Width;Location
Bento 1;Bento1, B1;2501;876;300;150, 170, 200, 235;6;0,9;5;4,7;Espelkamp (Germany)
Bento 2;Bento2, B2;2501;1000;250;150, 170, 200, 235;6;0,9;5;4,7;Selangor (Malaysia)
K1;K 1;800;1100;200;130, 150, 170;20;1;6,1;4;Selangor (Malaysia)
K3/4;K 34, K 3/4;800;1100;200;130, 150, 170;15;1;6,1;4;Espelkamp (Germany)
K5;K 5;800;1200;200;130, 150, 170;20;1;6,1;4;Adorf (Germany)
K6;K 6;800;1100;200;130, 150, 170;20;1;6,1;4;Selangor (Malaysia)
K7;K 7;700;1100;300;130, 150, 170;40;0,6;6,1;4;Espelkamp (Germany)
E1;E 1;2500;1000;200;150, 170;10;0,6;7,5;7,5;Espelkamp (Germany)
E4;E 4;2000;900;200;150, 170;10;0,5;5,1;5,1;Espelkamp (Germany)
Gitter 1;G1, G 1;400;600;200;140;;;4,75;4;Adorf (Germany)
Gitter 2;G2, G 2;400;600;200;140;;;4,75;4;Adorf (Germany)
Gitter 3;G3, G 3;400;600;200;140;;;4,75;4;Adorf (Germany)
Gitter 4;G4, G 4;400;600;200;140;;;4,75;4;Adorf (Germany)
Secudrain 1/2;Sec 1/2, Secudrain 12, Sec 12;400;800;200;120;;;4;2;Adorf (Germany)
Secudrain 3;Sec 3;400;800;200;120;;;2,1;1,8;Adorf (Germany)
1 Production line Aliasses Max. Rollweight [kg] Max Rolldiameter [mm] Min Rolldiameter [mm] allowed core diameters [mm] Max linespeed [m/min] Min linespeed [m/min] max. Product Width min. Product Width Location
2 Bento 1 Bento1, B1 2501 876 300 150, 170, 200, 235 6 0,9 5 4,7 Espelkamp (Germany)
3 Bento 2 Bento2, B2 2501 1000 250 150, 170, 200, 235 6 0,9 5 4,7 Selangor (Malaysia)
4 K1 K 1 800 1100 200 130, 150, 170 20 1 6,1 4 Selangor (Malaysia)
5 K3/4 K 34, K 3/4 800 1100 200 130, 150, 170 15 1 6,1 4 Espelkamp (Germany)
6 K5 K 5 800 1200 200 130, 150, 170 20 1 6,1 4 Adorf (Germany)
7 K6 K 6 800 1100 200 130, 150, 170 20 1 6,1 4 Selangor (Malaysia)
8 K7 K 7 700 1100 300 130, 150, 170 40 0,6 6,1 4 Espelkamp (Germany)
9 E1 E 1 2500 1000 200 150, 170 10 0,6 7,5 7,5 Espelkamp (Germany)
10 E4 E 4 2000 900 200 150, 170 10 0,5 5,1 5,1 Espelkamp (Germany)
11 Gitter 1 G1, G 1 400 600 200 140 4,75 4 Adorf (Germany)
12 Gitter 2 G2, G 2 400 600 200 140 4,75 4 Adorf (Germany)
13 Gitter 3 G3, G 3 400 600 200 140 4,75 4 Adorf (Germany)
14 Gitter 4 G4, G 4 400 600 200 140 4,75 4 Adorf (Germany)
15 Secudrain 1/2 Sec 1/2, Secudrain 12, Sec 12 400 800 200 120 4 2 Adorf (Germany)
16 Secudrain 3 Sec 3 400 800 200 120 2,1 1,8 Adorf (Germany)
+17
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@@ -31,6 +31,23 @@ roll_calculation.calculate_roll()
The PDF endpoint accepts the same calculation request, recalculates it through the core, then adapts the authoritative result to the established one-page PDF layout. It does not accept calculated values from the browser.
## Production-Machine Feasibility
`config/machines.yaml` is the runtime source for configured production-machine
limits; `data/source/LineLimitations_RollCalc.csv` is retained as the reference
source document. `machine_constraints.py` loads and validates the YAML through
`MachineRepository`, resolves only stable IDs/names/configured aliases, and
evaluates independent constraints through `check_production_feasibility()`.
V1 compares material-only roll weight, nominal/average diameter, calculated
maximum diameter, core diameter, and product width. All configured V1 inputs
are required before a feasible result may be claimed. Nominal diameter is used
for a configured minimum; an average diameter over the maximum fails, whereas
an average fit whose calculated maximum exceeds the maximum is a retained
warning. Line speed remains configured but is outside the initial roll-only
scope. Flask and MCP are thin adapters; no machine constraints are duplicated
in those layers or in browser code.
## Constrained Natural-Language Flow
```text
+402
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@@ -0,0 +1,402 @@
"""Configured, deterministic production-machine feasibility checks."""
from __future__ import annotations
from dataclasses import dataclass
import math
from pathlib import Path
import unicodedata
from typing import Any
import yaml
MACHINE_CONFIG_FILE = Path(__file__).parent / "config" / "machines.yaml"
SCHEMA_VERSION = 1
CONSTRAINT_KEYS = {
"roll_weight_kg",
"roll_diameter_mm",
"allowed_core_diameters_mm",
"product_width_m",
"line_speed_m_per_min",
}
class MachineConfigurationError(ValueError):
"""Raised when the machine configuration is invalid."""
@dataclass(frozen=True)
class NumericRange:
minimum: float | None = None
maximum: float | None = None
@dataclass(frozen=True)
class MachineConstraints:
roll_weight_kg: NumericRange | None
roll_diameter_mm: NumericRange | None
allowed_core_diameters_mm: tuple[float, ...] | None
product_width_m: NumericRange | None
line_speed_m_per_min: NumericRange | None
@dataclass(frozen=True)
class Machine:
id: str
name: str
aliases: tuple[str, ...]
location: str
constraints: MachineConstraints
@dataclass(frozen=True)
class MachineFeasibilityRequest:
machine: str
roll_weight_kg: float | None = None
average_diameter_mm: float | None = None
maximum_diameter_mm: float | None = None
core_diameter_mm: float | None = None
product_width_m: float | None = None
line_speed_m_per_min: float | None = None
@classmethod
def from_dict(cls, payload: Any) -> "MachineFeasibilityRequest":
if not isinstance(payload, dict):
raise ValueError("request must be a JSON object")
allowed = set(cls.__dataclass_fields__)
unknown = sorted(set(payload) - allowed)
if unknown:
raise ValueError("unknown request fields: " + ", ".join(unknown))
machine = payload.get("machine")
if not isinstance(machine, str) or not machine.strip():
raise ValueError("machine must be non-empty text")
values: dict[str, Any] = {"machine": machine.strip()}
for field in allowed - {"machine"}:
value = payload.get(field)
if value is None:
values[field] = None
continue
if isinstance(value, bool) or not isinstance(value, (int, float)):
raise ValueError(f"{field} must be a number")
number = float(value)
if not math.isfinite(number) or number <= 0:
raise ValueError(f"{field} must be greater than zero")
values[field] = number
average = values["average_diameter_mm"]
maximum = values["maximum_diameter_mm"]
if average is not None and maximum is not None and maximum < average:
raise ValueError(
"maximum_diameter_mm must be greater than or equal to "
"average_diameter_mm"
)
return cls(**values)
def _normalize_lookup(value: str) -> str:
return " ".join(unicodedata.normalize("NFKC", value).casefold().split())
def _number(value: Any, field: str) -> float:
if isinstance(value, bool) or not isinstance(value, (int, float)):
raise MachineConfigurationError(f"{field} must be a number")
value = float(value)
if not math.isfinite(value) or value <= 0:
raise MachineConfigurationError(f"{field} must be greater than zero")
return value
def _range(value: Any, field: str) -> NumericRange | None:
if value is None:
return None
if not isinstance(value, dict):
raise MachineConfigurationError(f"{field} must be an object or null")
unknown = sorted(set(value) - {"minimum", "maximum"})
if unknown:
raise MachineConfigurationError(f"{field} has unknown keys: {', '.join(unknown)}")
if not value:
raise MachineConfigurationError(f"{field} must contain a limit")
minimum = _number(value["minimum"], f"{field}.minimum") if "minimum" in value else None
maximum = _number(value["maximum"], f"{field}.maximum") if "maximum" in value else None
if minimum is None and maximum is None:
raise MachineConfigurationError(f"{field} must contain a limit")
if minimum is not None and maximum is not None and minimum > maximum:
raise MachineConfigurationError(f"{field}.minimum must not exceed maximum")
return NumericRange(minimum=minimum, maximum=maximum)
def _core_values(value: Any) -> tuple[float, ...] | None:
if value is None:
return None
if not isinstance(value, list) or not value:
raise MachineConfigurationError(
"allowed_core_diameters_mm must be a non-empty list or null"
)
values = tuple(_number(item, "allowed_core_diameters_mm item") for item in value)
if len(set(values)) != len(values):
raise MachineConfigurationError("allowed_core_diameters_mm must not repeat values")
return values
class MachineRepository:
"""Load, validate, and resolve configured production machines."""
def __init__(self, machines: tuple[Machine, ...]):
self.machines = machines
self._by_lookup: dict[str, Machine] = {}
for machine in machines:
identifiers = (machine.id, machine.name, *machine.aliases)
local: set[str] = set()
for position, value in enumerate(identifiers):
normalized = _normalize_lookup(value)
# A machine such as K1 legitimately has identical stable ID
# and display name. Any alias collision remains invalid.
if normalized in local and position > 1:
raise MachineConfigurationError(
f"duplicate machine lookup identifier: {value}"
)
local.add(normalized)
existing = self._by_lookup.get(normalized)
if existing is not None and existing is not machine:
raise MachineConfigurationError(
f"duplicate machine lookup identifier: {value}"
)
self._by_lookup[normalized] = machine
@classmethod
def load(cls, path: Path = MACHINE_CONFIG_FILE) -> "MachineRepository":
try:
with path.open(encoding="utf-8") as handle:
data = yaml.safe_load(handle)
except OSError as error:
raise MachineConfigurationError(
f"unable to load machine configuration: {error}"
) from error
except yaml.YAMLError as error:
raise MachineConfigurationError(
f"invalid machine configuration YAML: {error}"
) from error
return cls(_parse_config(data))
def resolve(self, machine: str) -> dict[str, Any]:
if not isinstance(machine, str) or not machine.strip():
return {
"status": "invalid_parameter",
"invalid": [{"field": "machine", "message": "machine must be non-empty text"}],
}
resolved = self._by_lookup.get(_normalize_lookup(machine))
if resolved is None:
return {"status": "machine_not_found", "machine": machine.strip()}
matched_by = "id" if _normalize_lookup(machine) == _normalize_lookup(resolved.id) else "name"
if matched_by == "name" and _normalize_lookup(machine) != _normalize_lookup(resolved.name):
matched_by = "alias"
return {
"status": "resolved",
"machine": _public_machine(resolved),
"resolved_machine": resolved,
"matched_by": matched_by,
"matched_value": machine.strip(),
}
def _parse_config(data: Any) -> tuple[Machine, ...]:
if not isinstance(data, dict):
raise MachineConfigurationError("machine configuration must be an object")
unknown = sorted(set(data) - {"schema_version", "machines"})
if unknown:
raise MachineConfigurationError("unknown configuration keys: " + ", ".join(unknown))
if (
isinstance(data.get("schema_version"), bool)
or data.get("schema_version") != SCHEMA_VERSION
):
raise MachineConfigurationError(f"unsupported schema_version: {data.get('schema_version')!r}")
rows = data.get("machines")
if not isinstance(rows, list) or not rows:
raise MachineConfigurationError("machines must be a non-empty list")
machines: list[Machine] = []
ids: set[str] = set()
for index, row in enumerate(rows):
prefix = f"machines[{index}]"
if not isinstance(row, dict):
raise MachineConfigurationError(f"{prefix} must be an object")
unknown = sorted(set(row) - {"id", "name", "aliases", "location", "constraints"})
if unknown:
raise MachineConfigurationError(f"{prefix} has unknown keys: {', '.join(unknown)}")
if set(row) != {"id", "name", "aliases", "location", "constraints"}:
raise MachineConfigurationError(f"{prefix} must contain id, name, aliases, location, and constraints")
text = {}
for key in ("id", "name", "location"):
value = row[key]
if not isinstance(value, str) or not value.strip():
raise MachineConfigurationError(f"{prefix}.{key} must be non-empty text")
text[key] = value.strip()
if text["id"] in ids:
raise MachineConfigurationError(f"duplicate machine id: {text['id']}")
ids.add(text["id"])
aliases = row["aliases"]
if not isinstance(aliases, list) or not all(isinstance(item, str) and item.strip() for item in aliases):
raise MachineConfigurationError(f"{prefix}.aliases must be a list of non-empty text")
constraints = row["constraints"]
if not isinstance(constraints, dict) or set(constraints) != CONSTRAINT_KEYS:
raise MachineConfigurationError(f"{prefix}.constraints must contain exactly the supported constraint keys")
machines.append(Machine(
id=text["id"], name=text["name"], aliases=tuple(item.strip() for item in aliases),
location=text["location"], constraints=MachineConstraints(
roll_weight_kg=_range(constraints["roll_weight_kg"], f"{prefix}.constraints.roll_weight_kg"),
roll_diameter_mm=_range(constraints["roll_diameter_mm"], f"{prefix}.constraints.roll_diameter_mm"),
allowed_core_diameters_mm=_core_values(constraints["allowed_core_diameters_mm"]),
product_width_m=_range(constraints["product_width_m"], f"{prefix}.constraints.product_width_m"),
line_speed_m_per_min=_range(constraints["line_speed_m_per_min"], f"{prefix}.constraints.line_speed_m_per_min"),
),
))
return tuple(machines)
def _range_public(value: NumericRange | None, unit: str) -> dict[str, Any] | None:
if value is None:
return None
return {"minimum": value.minimum, "maximum": value.maximum, "unit": unit}
def _public_machine(machine: Machine) -> dict[str, Any]:
constraints = machine.constraints
return {
"id": machine.id, "name": machine.name, "aliases": list(machine.aliases),
"location": machine.location,
"constraints": {
"roll_weight_kg": _range_public(constraints.roll_weight_kg, "kg"),
"roll_diameter_mm": _range_public(constraints.roll_diameter_mm, "mm"),
"allowed_core_diameters_mm": list(constraints.allowed_core_diameters_mm) if constraints.allowed_core_diameters_mm is not None else None,
"product_width_m": _range_public(constraints.product_width_m, "m"),
"line_speed_m_per_min": _range_public(constraints.line_speed_m_per_min, "m/min"),
},
}
def get_machine(machine: str | None, *, repository: MachineRepository | None = None) -> dict[str, Any]:
"""Resolve one configured machine without applying production rules."""
result = (repository or MachineRepository.load()).resolve(machine) # type: ignore[arg-type]
return {key: value for key, value in result.items() if key != "resolved_machine"}
def _range_check(name: str, actual: float | None, limits: NumericRange | None, unit: str) -> dict[str, Any]:
if limits is None:
return {"constraint": name, "state": "not_configured", "unit": unit}
if actual is None:
return {"constraint": name, "state": "not_evaluated", "reason": "missing_actual_value", "limits": _range_public(limits, unit), "unit": unit}
failures = []
margins: dict[str, dict[str, float | str]] = {}
if limits.minimum is not None:
margins["margin_to_minimum"] = {"value": actual - limits.minimum, "unit": unit}
if actual < limits.minimum:
failures.append("below_minimum")
if limits.maximum is not None:
margins["margin_to_maximum"] = {"value": limits.maximum - actual, "unit": unit}
if actual > limits.maximum:
failures.append("above_maximum")
return {"constraint": name, "state": "failed" if failures else "passed", "actual": {"value": actual, "unit": unit}, "limits": _range_public(limits, unit), "violations": failures, "margins": margins}
def _diameter_check(average: float | None, maximum: float | None, limits: NumericRange | None) -> dict[str, Any]:
if limits is None:
return {"constraint": "roll_diameter_mm", "state": "not_configured", "unit": "mm"}
if average is None or maximum is None:
return {"constraint": "roll_diameter_mm", "state": "not_evaluated", "reason": "missing_actual_value", "limits": _range_public(limits, "mm"), "unit": "mm"}
violations = []
if limits.minimum is not None and average < limits.minimum:
violations.append("average_below_minimum")
if limits.maximum is not None and average > limits.maximum:
violations.append("average_above_maximum")
warning = limits.maximum is not None and average <= limits.maximum and maximum > limits.maximum
state = "failed" if violations else "warning" if warning else "passed"
margins: dict[str, dict[str, float | str]] = {}
if limits.minimum is not None:
margins["average_margin_to_minimum"] = {"value": average - limits.minimum, "unit": "mm"}
if limits.maximum is not None:
margins["average_margin_to_maximum"] = {"value": limits.maximum - average, "unit": "mm"}
margins["maximum_margin_to_maximum"] = {"value": limits.maximum - maximum, "unit": "mm"}
return {
"constraint": "roll_diameter_mm", "state": state,
"actual": {"average_diameter_mm": average, "maximum_diameter_mm": maximum, "unit": "mm"},
"limits": _range_public(limits, "mm"), "violations": violations,
"warnings": ["maximum_diameter_above_maximum"] if warning else [], "margins": margins,
"minimum_evaluation": "average_diameter_mm",
}
def _core_check(actual: float | None, allowed: tuple[float, ...] | None) -> dict[str, Any]:
if allowed is None:
return {"constraint": "allowed_core_diameters_mm", "state": "not_configured", "unit": "mm"}
if actual is None:
return {"constraint": "allowed_core_diameters_mm", "state": "not_evaluated", "reason": "missing_actual_value", "allowed_values": list(allowed), "unit": "mm"}
return {"constraint": "allowed_core_diameters_mm", "state": "passed" if actual in allowed else "failed", "actual": {"value": actual, "unit": "mm"}, "allowed_values": list(allowed), "unit": "mm", "violations": [] if actual in allowed else ["not_allowed"]}
def check_production_feasibility(
request: MachineFeasibilityRequest | dict[str, Any], *, repository: MachineRepository | None = None,
) -> dict[str, Any]:
"""Evaluate all configured V1 roll constraints without short-circuiting.
Diameter minima use RollCalc's nominal/average diameter. A maximum-diameter
variation exceedance is a warning only when the nominal diameter still fits.
Roll weight is the caller-supplied material-only weight in V1.
"""
if not isinstance(request, MachineFeasibilityRequest):
try:
request = MachineFeasibilityRequest.from_dict(request)
except ValueError as error:
return {"status": "invalid_parameter", "invalid": [{"field": "request", "message": str(error)}]}
resolved = (repository or MachineRepository.load()).resolve(request.machine)
if resolved["status"] != "resolved":
return {key: value for key, value in resolved.items() if key != "resolved_machine"}
machine: Machine = resolved["resolved_machine"]
constraints = machine.constraints
checks = [
_range_check("roll_weight_kg", request.roll_weight_kg, constraints.roll_weight_kg, "kg"),
_diameter_check(request.average_diameter_mm, request.maximum_diameter_mm, constraints.roll_diameter_mm),
_core_check(request.core_diameter_mm, constraints.allowed_core_diameters_mm),
_range_check("product_width_m", request.product_width_m, constraints.product_width_m, "m"),
{"constraint": "line_speed_m_per_min", "state": "not_evaluated", "reason": "outside_initial_roll_feasibility_scope", "limits": _range_public(constraints.line_speed_m_per_min, "m/min"), "unit": "m/min"},
]
required = {}
if constraints.roll_weight_kg is not None:
required["roll_weight_kg"] = request.roll_weight_kg
if constraints.roll_diameter_mm is not None:
required["average_diameter_mm"] = request.average_diameter_mm
required["maximum_diameter_mm"] = request.maximum_diameter_mm
if constraints.allowed_core_diameters_mm is not None:
required["core_diameter_mm"] = request.core_diameter_mm
if constraints.product_width_m is not None:
required["product_width_m"] = request.product_width_m
missing = [field for field, value in required.items() if value is None]
failed = [check["constraint"] for check in checks if check["state"] == "failed"]
warnings = [check["constraint"] for check in checks if check["state"] == "warning"]
if missing:
feasibility = "needs_clarification"
status = "needs_clarification"
feasible: bool | None = None
elif failed:
feasibility = "not_feasible"
status = "success"
feasible = False
elif warnings:
feasibility = "feasible_with_warnings"
status = "success"
feasible = True
else:
feasibility = "feasible"
status = "success"
feasible = True
return {
"status": status,
"machine": resolved["machine"],
"resolution": {"matched_by": resolved["matched_by"], "matched_value": resolved["matched_value"]},
"feasibility": feasibility,
"feasible": feasible,
"weight_scope": "material_only",
"checks": checks,
"passed_constraints": [check["constraint"] for check in checks if check["state"] == "passed"],
"warning_constraints": warnings,
"failed_constraints": failed,
"missing_required_inputs": missing,
}
+28
View File
@@ -10,6 +10,8 @@ from rollcalc_mcp_tools import (
calculate_product_length_result,
calculate_roll_diameter_result,
get_article_result,
get_machine_result,
check_production_feasibility_result,
search_articles_result,
)
from transport_calculation import TransportPresetKey
@@ -34,6 +36,32 @@ def create_server() -> Any:
"""Use search_articles when the user identifies a RollCalc product by name, family, designation, or descriptive article text instead of an exact article number. Do not guess or invent an article number: results are deterministic retrieval candidates from the RollCalc article master data, not product recommendations. For an exact article number, use get_article -> calculate_roll_diameter -> optionally analyze_transport_capacity. For a product name, use search_articles first. Only when total_matches is exactly 1 may you use that candidate's exact article_number and continue through get_article and the requested workflow. When multiple plausible candidates are returned, do NOT select the first or highest-ranked candidate, do not treat ranking as permission to choose, and do not calculate yet: present relevant candidates with their article numbers, distinguishing names, and production_site when supplied; ask the user which article number is intended, then stop until they select it. Ranking/order expresses retrieval relevance only and never authorizes automatic selection. If no candidate is returned, say that no matching RollCalc article was found, ask for a more specific designation or article number, and do not invent an article. production_site=Malaysia is descriptive metadata only: it does not imply Bentofix, Bento 2, or any production machine."""
return search_articles_result(query)
@server.tool()
def get_machine(machine: str) -> dict[str, Any]:
"""Resolve a configured production machine by stable ID, exact name, or configured alias. Machine limits are deterministic configured domain data; aliases and locations are lookup/metadata only and do not imply capabilities."""
return get_machine_result(machine)
@server.tool()
def check_production_feasibility(
machine: str,
roll_weight_kg: float | None = None,
average_diameter_mm: float | None = None,
maximum_diameter_mm: float | None = None,
core_diameter_mm: float | None = None,
product_width_m: float | None = None,
line_speed_m_per_min: float | None = None,
) -> dict[str, Any]:
"""Deterministically check a material-only calculated roll against one configured machine. The tool, not the LLM, decides every independent limit; never override failed constraints. Report returned warnings, especially maximum-diameter variation warnings. Missing configured V1 roll inputs require clarification rather than assumptions. average_diameter_mm and maximum_diameter_mm are the existing RollCalc calculation outputs; line speed is retained but outside the initial roll-feasibility scope."""
return check_production_feasibility_result(
machine=machine,
roll_weight_kg=roll_weight_kg,
average_diameter_mm=average_diameter_mm,
maximum_diameter_mm=maximum_diameter_mm,
core_diameter_mm=core_diameter_mm,
product_width_m=product_width_m,
line_speed_m_per_min=line_speed_m_per_min,
)
@server.tool()
def calculate_material_weight(
roll_length_m: float,
+1
View File
@@ -6,3 +6,4 @@ itsdangerous==2.1.2
Jinja2==3.1.2
MarkupSafe==2.1.3
mcp==1.26.0
PyYAML==6.0.2
+28
View File
@@ -4,6 +4,7 @@ from __future__ import annotations
from typing import Any
from machine_constraints import check_production_feasibility, get_machine
from roll_calculation import (
ArticleRepository,
calculate_material_weight,
@@ -28,6 +29,33 @@ def search_articles_result(query: str) -> dict[str, Any]:
return ArticleRepository.load().search(query)
def get_machine_result(machine: str | None = None) -> dict[str, Any]:
"""Delegate configured-machine resolution to the shared repository."""
return get_machine(machine)
def check_production_feasibility_result(
*,
machine: str,
roll_weight_kg: float | None = None,
average_diameter_mm: float | None = None,
maximum_diameter_mm: float | None = None,
core_diameter_mm: float | None = None,
product_width_m: float | None = None,
line_speed_m_per_min: float | None = None,
) -> dict[str, Any]:
"""Delegate configured production feasibility to the shared domain."""
return check_production_feasibility({
"machine": machine,
"roll_weight_kg": roll_weight_kg,
"average_diameter_mm": average_diameter_mm,
"maximum_diameter_mm": maximum_diameter_mm,
"core_diameter_mm": core_diameter_mm,
"product_width_m": product_width_m,
"line_speed_m_per_min": line_speed_m_per_min,
})
def calculate_material_weight_result(
*,
roll_length_m: float,
+19
View File
@@ -120,6 +120,25 @@ class CalculationApiTests(unittest.TestCase):
self.assertEqual(response.status_code, 200)
self.assertEqual(response.get_json()["status"], "invalid_parameter")
def test_production_feasibility_endpoint_uses_shared_domain(self):
response = self.client.post(
"/api/calculations/production-feasibility",
json={
"machine": "B1",
"roll_weight_kg": 2500,
"average_diameter_mm": 876,
"maximum_diameter_mm": 877,
"core_diameter_mm": 168,
"product_width_m": 5,
},
headers=self.headers,
)
result = response.get_json()
self.assertEqual(response.status_code, 200)
self.assertEqual(result["feasibility"], "feasible_with_warnings")
self.assertEqual(result["warning_constraints"], ["roll_diameter_mm"])
if __name__ == "__main__":
unittest.main()
+165
View File
@@ -0,0 +1,165 @@
import tempfile
import unittest
from pathlib import Path
from machine_constraints import (
MACHINE_CONFIG_FILE,
MachineConfigurationError,
MachineRepository,
check_production_feasibility,
get_machine,
)
def request(**changes):
payload = {
"machine": "bento_1",
"roll_weight_kg": 2500.0,
"average_diameter_mm": 800.0,
"maximum_diameter_mm": 850.0,
"core_diameter_mm": 168.0,
"product_width_m": 4.8,
}
payload.update(changes)
return payload
class MachineRepositoryTests(unittest.TestCase):
def setUp(self):
self.repository = MachineRepository.load()
def test_yaml_load_represents_all_source_machines_and_bento_transformation(self):
self.assertTrue(MACHINE_CONFIG_FILE.exists())
self.assertEqual(len(self.repository.machines), 15)
self.assertEqual(
{machine.name for machine in self.repository.machines},
{
"Bento 1", "Bento 2", "K1", "K3/4", "K5", "K6", "K7",
"E1", "E4", "Gitter 1", "Gitter 2", "Gitter 3", "Gitter 4",
"Secudrain 1/2", "Secudrain 3",
},
)
for identifier in ("bento_1", "bento_2"):
machine = self.repository.resolve(identifier)["resolved_machine"]
self.assertEqual(machine.constraints.roll_weight_kg.maximum, 2500.0)
def test_blank_source_line_speed_is_explicitly_not_configured(self):
machine = self.repository.resolve("Gitter 1")["machine"]
self.assertIsNone(machine["constraints"]["line_speed_m_per_min"])
def test_lookup_uses_ids_names_aliases_and_harmless_normalization(self):
for value, matched_by in (
("bento_1", "id"), (" BENTO 1 ", "name"), (" b1 ", "alias"),
):
with self.subTest(value=value):
result = self.repository.resolve(value)
self.assertEqual(result["status"], "resolved")
self.assertEqual(result["matched_by"], matched_by)
self.assertEqual(result["machine"]["id"], "bento_1")
self.assertEqual(self.repository.resolve("bento") ["status"], "machine_not_found")
def test_get_machine_returns_public_configured_data(self):
result = get_machine("K 3/4", repository=self.repository)
self.assertEqual(result["status"], "resolved")
self.assertNotIn("resolved_machine", result)
self.assertEqual(result["machine"]["id"], "k_3_4")
def config_error(self, body):
with tempfile.TemporaryDirectory() as directory:
path = Path(directory) / "machines.yaml"
path.write_text(body, encoding="utf-8")
with self.assertRaises(MachineConfigurationError):
MachineRepository.load(path)
def test_configuration_validation_rejects_malformed_and_unsupported_versions(self):
self.config_error("machines: [")
self.config_error("schema_version: 2\nmachines: []\n")
self.config_error("schema_version: 1\nunknown: true\nmachines: []\n")
def test_configuration_validation_rejects_invalid_machine_data(self):
valid = """
schema_version: 1
machines:
- id: alpha
name: Alpha
aliases: [A]
location: Here
constraints:
roll_weight_kg: {maximum: 3}
roll_diameter_mm: {minimum: 1, maximum: 2}
allowed_core_diameters_mm: [150]
product_width_m: {minimum: 1, maximum: 2}
line_speed_m_per_min: null
"""
self.config_error(valid.replace("minimum: 1, maximum: 2", "minimum: 2, maximum: 1"))
self.config_error(valid.replace("[150]", "[0]"))
self.config_error(valid.replace("aliases: [A]", "aliases: bad"))
self.config_error(valid.replace("line_speed_m_per_min: null", "unsupported: true"))
self.config_error(valid.replace("[150]", "[not-a-number]"))
duplicate_row = valid.split(" - id: alpha", 1)[1].replace(
"name: Alpha", "name: Beta", 1
)
duplicate = valid + "\n - id: beta" + duplicate_row
self.config_error(duplicate)
class MachineFeasibilityTests(unittest.TestCase):
def check(self, **changes):
return check_production_feasibility(request(**changes))
def test_inclusive_weight_and_range_boundaries(self):
self.assertEqual(self.check()["feasibility"], "feasible")
self.assertEqual(self.check(roll_weight_kg=2500.0001)["feasibility"], "not_feasible")
self.assertEqual(self.check(average_diameter_mm=300, maximum_diameter_mm=300)["feasibility"], "feasible")
self.assertEqual(self.check(average_diameter_mm=876, maximum_diameter_mm=876)["feasibility"], "feasible")
self.assertEqual(self.check(average_diameter_mm=299, maximum_diameter_mm=299)["feasibility"], "not_feasible")
def test_exact_width_machines_do_not_have_an_implicit_tolerance(self):
exact = self.check(machine="e1", product_width_m=7.5, average_diameter_mm=900, maximum_diameter_mm=900)
low = self.check(machine="e1", product_width_m=7.4999, average_diameter_mm=900, maximum_diameter_mm=900)
high = self.check(machine="e1", product_width_m=7.5001, average_diameter_mm=900, maximum_diameter_mm=900)
self.assertEqual(exact["feasibility"], "feasible")
self.assertIn("product_width_m", low["failed_constraints"])
self.assertIn("product_width_m", high["failed_constraints"])
def test_configured_core_equivalents_are_exact_membership_only(self):
for core in (130, 133, 150, 168, 170):
with self.subTest(core=core):
self.assertEqual(self.check(machine="k1", roll_weight_kg=800, core_diameter_mm=core)["feasibility"], "feasible")
failed = self.check(machine="k1", roll_weight_kg=800, core_diameter_mm=169.999)
self.assertIn("allowed_core_diameters_mm", failed["failed_constraints"])
def test_diameter_distinguishes_pass_warning_and_failure(self):
passed = self.check(average_diameter_mm=800, maximum_diameter_mm=850)
warning = self.check(average_diameter_mm=876, maximum_diameter_mm=876.1)
failed = self.check(average_diameter_mm=876.1, maximum_diameter_mm=900)
self.assertEqual(passed["feasibility"], "feasible")
self.assertEqual(warning["feasibility"], "feasible_with_warnings")
self.assertEqual(warning["warning_constraints"], ["roll_diameter_mm"])
self.assertEqual(failed["feasibility"], "not_feasible")
self.assertIn("roll_diameter_mm", failed["failed_constraints"])
def test_failures_and_warnings_are_all_retained(self):
result = self.check(roll_weight_kg=3000, average_diameter_mm=800, maximum_diameter_mm=900, core_diameter_mm=151, product_width_m=4.0)
self.assertEqual(result["feasibility"], "not_feasible")
self.assertEqual(result["warning_constraints"], ["roll_diameter_mm"])
self.assertEqual(set(result["failed_constraints"]), {"roll_weight_kg", "allowed_core_diameters_mm", "product_width_m"})
def test_missing_values_keep_evaluable_checks_but_never_claim_feasible(self):
result = self.check(roll_weight_kg=None, maximum_diameter_mm=None, core_diameter_mm=None)
self.assertEqual(result["status"], "needs_clarification")
self.assertIsNone(result["feasible"])
self.assertEqual(set(result["missing_required_inputs"]), {"roll_weight_kg", "maximum_diameter_mm", "core_diameter_mm"})
self.assertIn("product_width_m", result["passed_constraints"])
def test_line_speed_is_not_required_or_defaulted_in_v1(self):
result = self.check(machine="gitter_1", roll_weight_kg=400, average_diameter_mm=600, maximum_diameter_mm=600, core_diameter_mm=140, product_width_m=4.0)
line_speed = result["checks"][-1]
self.assertEqual(result["feasibility"], "feasible")
self.assertEqual(line_speed["state"], "not_evaluated")
self.assertIsNone(line_speed["limits"])
def test_invalid_and_unknown_requests_are_structured(self):
self.assertEqual(check_production_feasibility({"machine": "B1", "unknown": 1})["status"], "invalid_parameter")
self.assertEqual(check_production_feasibility({"machine": "B1", "core_weight_kg": 10})["status"], "invalid_parameter")
self.assertEqual(self.check(machine="not a machine")["status"], "machine_not_found")
+36
View File
@@ -14,12 +14,15 @@ from roll_calculation import (
)
from rollcalc_mcp_tools import (
analyze_transport_capacity_result,
check_production_feasibility_result,
calculate_material_weight_result,
calculate_product_length_result,
calculate_roll_diameter_result,
get_article_result,
get_machine_result,
search_articles_result,
)
from machine_constraints import check_production_feasibility, get_machine
from transport_calculation import analyze_transport, transport_presets
@@ -76,6 +79,25 @@ class McpAdapterTests(unittest.TestCase):
"candidates": [],
})
def test_machine_adapters_delegate_to_the_shared_domain(self):
arguments = {
"machine": "B1",
"roll_weight_kg": 2500.0,
"average_diameter_mm": 876.0,
"maximum_diameter_mm": 876.1,
"core_diameter_mm": 168.0,
"product_width_m": 5.0,
}
self.assertEqual(get_machine_result("B1"), get_machine("B1"))
self.assertEqual(
check_production_feasibility_result(**arguments),
check_production_feasibility(arguments),
)
self.assertEqual(
check_production_feasibility_result(**arguments)["feasibility"],
"feasible_with_warnings",
)
def test_material_weight_adapter_delegates_without_a_core_diameter(self):
arguments = {
"roll_length_m": 60.0,
@@ -196,6 +218,8 @@ class McpAdapterTests(unittest.TestCase):
[
"get_article",
"search_articles",
"get_machine",
"check_production_feasibility",
"calculate_material_weight",
"calculate_product_length",
"calculate_roll_diameter",
@@ -207,6 +231,8 @@ class McpAdapterTests(unittest.TestCase):
instance = mcp_server.create_server()
tools = instance._tool_manager._tools
search_tool = tools["search_articles"]
machine_tool = tools["get_machine"]
feasibility_tool = tools["check_production_feasibility"]
material_weight_tool = tools["calculate_material_weight"]
product_length_tool = tools["calculate_product_length"]
roll_schema = tools["calculate_roll_diameter"].parameters
@@ -214,6 +240,16 @@ class McpAdapterTests(unittest.TestCase):
transport_schema = transport_tool.parameters
self.assertEqual(search_tool.parameters["required"], ["query"])
self.assertEqual(machine_tool.parameters["required"], ["machine"])
self.assertEqual(
feasibility_tool.parameters["required"], ["machine"]
)
self.assertIn("average_diameter_mm", feasibility_tool.parameters["properties"])
self.assertIn("maximum_diameter_mm", feasibility_tool.parameters["properties"])
self.assertIn("tool, not the LLM, decides", feasibility_tool.description)
self.assertIn("never override failed constraints", feasibility_tool.description)
self.assertIn("warnings", feasibility_tool.description)
self.assertIn("Missing configured V1 roll inputs", feasibility_tool.description)
self.assertEqual(
search_tool.parameters["properties"]["query"]["type"], "string"
)