Harden live material polling state

This commit is contained in:
2026-09-05 05:50:01 +02:00
parent 98a92c3739
commit efc563512f
9 changed files with 513 additions and 40 deletions
@@ -1,6 +1,7 @@
"""Serialization helpers for persistent material-integration state."""
from datetime import UTC, datetime
from math import isfinite
from production_analytics.calculations.material_consumption import (
MaterialIntegrationState,
@@ -9,6 +10,11 @@ from production_analytics.calculations.material_consumption import (
def material_state_to_dict(state: MaterialIntegrationState) -> dict[str, object]:
"""Convert integration state to a JSON-serializable dictionary."""
if state.last_processed_timestamp is not None and (
state.last_processed_timestamp.tzinfo is None
or state.last_processed_timestamp.utcoffset() is None
):
raise ValueError("last_processed_timestamp must be timezone-aware")
return {
"cumulative_consumption_kg": state.cumulative_consumption_kg,
"integrated_running_seconds": state.integrated_running_seconds,
@@ -25,7 +31,33 @@ def material_state_to_dict(state: MaterialIntegrationState) -> dict[str, object]
def material_state_from_dict(data: dict[str, object]) -> MaterialIntegrationState:
"""Restore integration state from a JSON-compatible dictionary."""
if not isinstance(data, dict):
raise ValueError("integration_state must be an object")
for key in (
"cumulative_consumption_kg", "integrated_running_seconds",
"last_material_rate_kg_per_hour", "last_gate_value",
):
value = data[key]
if value is None and key.startswith("last_"):
continue
if isinstance(value, bool) or not isinstance(value, (int, float)) or not isfinite(value):
raise ValueError(f"{key} must be a finite number")
if data["integrated_running_seconds"] < 0:
raise ValueError("integrated_running_seconds must not be negative")
if not isinstance(data["integration_active"], bool):
raise ValueError("integration_active must be a boolean")
raw_timestamp = data["last_processed_timestamp"]
if raw_timestamp is not None:
if not isinstance(raw_timestamp, str):
raise ValueError("last_processed_timestamp must be an ISO timestamp")
parsed = datetime.fromisoformat(raw_timestamp)
if parsed.tzinfo is None or parsed.utcoffset() is None:
raise ValueError("last_processed_timestamp must be timezone-aware")
if data["integration_active"] and (
raw_timestamp is None or data["last_material_rate_kg_per_hour"] is None
or data["last_gate_value"] is None
):
raise ValueError("active integration requires a complete temporal baseline")
timestamp = (
datetime.fromisoformat(str(raw_timestamp)).astimezone(UTC)
+70 -34
View File
@@ -2,6 +2,7 @@
from dataclasses import dataclass
from datetime import UTC, datetime
from math import isfinite
from production_analytics.calculations.material_consumption import MaterialSample
from production_analytics.enlyze.exploration import ExplorationClient
@@ -27,24 +28,31 @@ class EnlyzeApiGateway:
{"machine": machine_id},
)
for item in response.body.get("data", []):
if item.get("end") is not None:
continue
return EnlyzeProductionRun(
uuid=str(item["uuid"]),
machine_id=str(item["machine"]),
product_id=(
str(item["product"])
if item.get("product") is not None
else None
),
production_order=str(item["production_order"]),
start=_parse_timestamp(item["start"]),
end=None,
)
return None
try:
items = response.body["data"]
if not isinstance(items, list):
raise ValueError("data must be a list")
runs = []
for item in items:
if not isinstance(item, dict) or "end" not in item:
raise ValueError("run must be an object with an end field")
if item["end"] is not None:
continue
for key in ("uuid", "machine", "production_order"):
if not isinstance(item[key], str) or not item[key]:
raise ValueError(f"{key} must be a non-empty string")
if item["machine"] != machine_id:
raise ValueError("run machine does not match requested machine")
runs.append(EnlyzeProductionRun(
uuid=item["uuid"], machine_id=item["machine"],
product_id=item.get("product"), production_order=item["production_order"],
start=_parse_timestamp(item["start"]), end=None,
))
if len(runs) > 1:
raise ValueError("multiple open Production Runs returned")
return runs[0] if runs else None
except (KeyError, TypeError, ValueError) as exc:
raise ValueError(f"Invalid production-run response: {exc}") from exc
def get_material_samples(
self,
@@ -55,6 +63,11 @@ class EnlyzeApiGateway:
start: datetime,
end: datetime,
) -> list[MaterialSample]:
for name, value in (("start", start), ("end", end)):
if value.tzinfo is None or value.utcoffset() is None:
raise ValueError(f"{name} must be timezone-aware")
if end < start:
raise ValueError("end must not precede start")
response = self._client.post_json(
"/v2/timeseries",
{
@@ -68,22 +81,45 @@ class EnlyzeApiGateway:
},
)
data = response.body["data"]
columns = data["columns"]
time_index = columns.index("time")
rate_index = columns.index(rate_variable_id)
gate_index = columns.index(gate_variable_id)
return [
MaterialSample(
timestamp=_parse_timestamp(record[time_index]),
material_rate_kg_per_hour=float(record[rate_index]),
gate_value=float(record[gate_index]),
)
for record in data["records"]
]
try:
data = response.body["data"]
columns = data["columns"]
if not isinstance(columns, list):
raise ValueError("columns must be a list")
for required in ("time", rate_variable_id, gate_variable_id):
if columns.count(required) != 1:
raise ValueError(f"required column {required!r} must occur exactly once")
time_index = columns.index("time")
rate_index = columns.index(rate_variable_id)
gate_index = columns.index(gate_variable_id)
if not isinstance(data["records"], list):
raise ValueError("records must be a list")
samples = []
for index, record in enumerate(data["records"]):
try:
if not isinstance(record, list) or len(record) != len(columns):
raise ValueError("record must match columns")
rate, gate = record[rate_index], record[gate_index]
for value in (rate, gate):
if isinstance(value, bool) or not isinstance(value, (int, float)):
raise ValueError("rate and gate must be numeric")
if not isfinite(value):
raise ValueError("rate and gate must be finite")
samples.append(MaterialSample(
timestamp=_parse_timestamp(record[time_index]),
material_rate_kg_per_hour=float(rate), gate_value=float(gate),
))
except (TypeError, ValueError) as exc:
raise ValueError(f"malformed record {index}: {exc}") from exc
return samples
except (KeyError, TypeError, ValueError) as exc:
raise ValueError(f"Invalid timeseries response: {exc}") from exc
def _parse_timestamp(value: str) -> datetime:
return datetime.fromisoformat(value.replace("Z", "+00:00")).astimezone(UTC)
if not isinstance(value, str):
raise ValueError("timestamp must be an ISO string")
timestamp = datetime.fromisoformat(value.replace("Z", "+00:00"))
if timestamp.tzinfo is None or timestamp.utcoffset() is None:
raise ValueError("timestamp must be timezone-aware")
return timestamp.astimezone(UTC)
@@ -65,8 +65,10 @@ class MaterialPollingService:
)
def poll_once(self, *, now: datetime) -> MaterialPollResult | None:
if now.tzinfo is None or now.utcoffset() is None:
raise ValueError("now must be timezone-aware")
run = self._gateway.get_open_production_run(self._machine_id)
if run is None:
if run is None or now < run.start:
return None
saved_polling_state = self._state_store.load(
@@ -92,6 +94,9 @@ class MaterialPollingService:
)
start = run.start
if now < start:
return None
integrator = MaterialConsumptionIntegrator(
self._config,
initial_state=initial_state,
@@ -0,0 +1,80 @@
"""JSON-backed persistence for material polling state."""
import hashlib
import json
import os
import tempfile
from pathlib import Path
from production_analytics.calculations.material_state import (
material_state_from_dict,
material_state_to_dict,
)
from production_analytics.service.material_polling import MaterialPollingState
class JsonMaterialStateStore:
def __init__(self, directory: str | Path) -> None:
self._directory = Path(directory)
def load(
self,
machine_id: str,
production_order: str,
) -> MaterialPollingState | None:
path = self._path(machine_id, production_order)
if not path.exists():
return None
try:
with path.open(encoding="utf-8") as f:
data = json.load(f)
if not isinstance(data, dict) or not isinstance(data.get("run_id"), str):
raise ValueError("run_id must be a string")
if not data["run_id"]:
raise ValueError("run_id must not be empty")
return MaterialPollingState(
run_id=data["run_id"],
integration_state=material_state_from_dict(data["integration_state"]),
)
except (ValueError, KeyError, TypeError) as exc:
raise ValueError(f"Invalid material polling state in {path}: {exc}") from exc
def save(
self,
machine_id: str,
production_order: str,
state: MaterialPollingState,
) -> None:
self._directory.mkdir(parents=True, exist_ok=True)
path = self._path(machine_id, production_order)
payload = {
"run_id": state.run_id,
"integration_state": material_state_to_dict(state.integration_state),
}
# Validate before touching the primary file, including non-finite values.
material_state_from_dict(payload["integration_state"])
if not isinstance(state.run_id, str) or not state.run_id:
raise ValueError("run_id must be a non-empty string")
temporary_path = None
try:
with tempfile.NamedTemporaryFile(
mode="w", encoding="utf-8", dir=self._directory,
prefix=".material-state-", suffix=".tmp", delete=False,
) as f:
temporary_path = Path(f.name)
json.dump(payload, f, indent=2, allow_nan=False)
f.flush()
os.fsync(f.fileno())
os.replace(temporary_path, path)
finally:
if temporary_path is not None:
temporary_path.unlink(missing_ok=True)
def _path(self, machine_id: str, production_order: str) -> Path:
# Hash the structured pair: sanitizing alone aliases distinct identifiers.
identity = json.dumps([machine_id, production_order], ensure_ascii=True)
digest = hashlib.sha256(identity.encode("utf-8")).hexdigest()
return self._directory / f"{digest}.json"