from datetime import UTC, datetime, timedelta from pathlib import Path from unittest.mock import Mock, patch import pytest import yaml from production_analytics.calculations.config import ( CalculationConfigError, load_material_calculation, ) from production_analytics.calculations.material_consumption import ( MaterialConsumptionIntegrator, MaterialIntegratorConfig, rotational_discharge_rate_kg_per_hour, ) from production_analytics.enlyze.gateway import EnlyzeApiGateway from production_analytics.service.material_runtime import build_material_runner @pytest.mark.parametrize('speeds,width,factor,expected', [ ([3.739, 3.956], 5, 3.12, 7202.52), ([3.739, 3.956], 4.85, 3.12, 6986.4444), ([2], 4, 1.5, 720), ([2, 3, 4], 4, 1.5, 3240), ]) def test_conversion(speeds, width, factor, expected): assert rotational_discharge_rate_kg_per_hour(speeds, width, factor) == pytest.approx(expected) @pytest.mark.parametrize('speeds,width,factor', [ ([], 5, 3.12), ([float('nan')], 5, 3.12), ([1], 0, 3.12), ([1], float('inf'), 3.12), ([1], 5, 0), ([1], 5, float('nan')), ([1e308], 5, 3.12), ]) def test_invalid_conversion(speeds, width, factor): with pytest.raises(ValueError): rotational_discharge_rate_kg_per_hour(speeds, width, factor) @pytest.mark.parametrize('gate_id', ['speed', None]) def test_gate_and_gap(gate_id): start = datetime(2026, 8, 25, tzinfo=UTC) times = [0, 10, 20, 40, 61, 71, 81] gates = [2, 0.3, 0, 8, 1, 1, 1] client = Mock() client.post_json.return_value.body = {'data': { 'columns': ['time', 'right', 'left'] + ([gate_id] if gate_id else []), 'records': [[(start + timedelta(seconds=t)).isoformat(), 3.739, 3.956] + ([gate] if gate_id else []) for t, gate in zip(times, gates, strict=True)], }} samples = EnlyzeApiGateway(client).get_material_samples( machine_id='m', rate_variable_id='unused', gate_variable_id=gate_id, rotational_speed_variable_ids=('right', 'left'), nominal_width_m=5, specific_discharge_kg_per_rev_m=3.12, start=start, end=start + timedelta(seconds=81), ) assert all(s.material_rate_kg_per_hour == pytest.approx(7202.52) for s in samples) state = MaterialConsumptionIntegrator(MaterialIntegratorConfig(0.3, 20)).process_many(samples) seconds = 30 if gate_id else 60 assert state.integrated_running_seconds == seconds assert state.cumulative_consumption_kg == pytest.approx(120.042 * seconds / 60) assert client.post_json.call_args.args[1]['variables'] == [ {'uuid': ref} for ref in ['right', 'left'] + ([gate_id] if gate_id else [])] @pytest.mark.parametrize('field,value', [ ('specific_discharge_kg_per_rev_m', None), ('specific_discharge_kg_per_rev_m', 0), ('specific_discharge_kg_per_rev_m', True), ('specific_discharge_kg_per_rev_m', float('inf')), ('application_signal_refs', ['set']), ('rotational_speed_signal_refs', ['']), ]) def test_invalid_config(tmp_path, field, value): document = yaml.safe_load(open('config/bento1-material-consumption.yaml')) document['calculations'][0][field] = value path = tmp_path / 'config.yaml' path.write_text(yaml.safe_dump(document)) with pytest.raises(CalculationConfigError): load_material_calculation(path) def test_optional_gate_config(tmp_path): document = yaml.safe_load(open('config/bento1-material-consumption.yaml')) del document['calculations'][0]['process_application_calculation_id'] del document['calculations'][0]['gate_signal_ref'] del document['calculations'][0]['gate_threshold'] path = tmp_path / 'config.yaml' path.write_text(yaml.safe_dump(document)) (tmp_path / 'material-calibrations.yaml').write_text( Path('config/material-calibrations.yaml').read_text()) config = load_material_calculation(path) assert config.gate_signal_ref is None assert config.gate_threshold == 0 def test_bento_runtime_wiring(tmp_path, monkeypatch): monkeypatch.setenv('ENLYZE_BASE_URL', 'https://example.invalid/api/') for key, value in dict(HOST='localhost', PORT='5432', DB='analytics', USER='user', PASSWORD='test').items(): monkeypatch.setenv(f'POSTGRES_{key}', value) secrets = tmp_path / 'secret.env' secrets.write_text('ENLYZE_API_KEY=test\n') config = load_material_calculation('config/bento1-material-consumption.yaml') with patch('production_analytics.service.material_runtime.ErpSettings') as erp_settings: runner = build_material_runner( config, poll_interval_seconds=10, state_directory=tmp_path / 'state', secrets_file=secrets, erp_secrets_file=tmp_path / 'erp.env', ) service = runner.service assert config.source_mode == 'rotational_discharge' assert service._process_application_calculation_id == 'bento1-fresh-bentonite-application' from production_analytics.service.postgres_material_application import ( PostgresMaterialApplicationWriter, ) assert isinstance(service._application_writer, PostgresMaterialApplicationWriter) assert service._rotational_speed_variable_ids == ( '6e5d2d94-98f9-4cc1-8a88-7987c6282525', 'cd7385c4-337b-4759-ab32-45d65beaf190', ) assert service._application_variable_ids == () assert service._specific_discharge == 2.75 assert service._gate_variable_id == 'fef41976-1103-4090-b780-eaeecc02fdfa' assert service._config == MaterialIntegratorConfig(0.3, 20) assert service._nominal_width_provider.workplace == 'Bento 1' erp_settings.from_secret_file.assert_called_once_with(tmp_path / 'erp.env')